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The Bus Couplers recognise the terminals to which they are connected, and perform the assignment of the inputs and outputs to the words of the process image automatically. The BK9100 Bus Coupler supports 10 Mbit/s and 100 Mbit/s Ethernet. Connection is through normal RJ 45 connectors. The IP address is set on the DIP switch (offset to a freely selectable start address). In networks with DHCP (a service for the allocation of the logical IP address to the physical node address [MAC-ID]) the Bus Coupler obtains its IP address from the DHCP server.
Unlike the BK9000, the BK9100 has an additional RJ 45 port. Both Ethernet ports operate as 2-channel switches. The I/O stations can thus be configured with a line topology, instead of the classic star topology. In many applications this significantly reduces the wiring effort and the cabling costs. The maximum distance between two couplers is 100 m. Up to 20 BK9100 Bus Couplers are cascadable, so that a maximum line length of 2 km can be achieved.
The BK9100 supports ADS TwinCAT system communication. TwinCAT I/O makes available configuration tools and Windows NT/2000/XP drivers for programs in any desired high-level language (DLLs) and for Visual Basic applications (ActiveX). Applications with OPC interfaces can access ADS (and therefore the BK9100 or BK9050) via an OPC server. In addition to ADS, the Bus Coupler supports Open Modbus (Modbus TCP), a simple, widespread master/slave protocol based on TCP/IP.
The BK9100 Bus Coupler supports the operation of all Bus Terminal types.
The analog and multi-functional Bus Terminals can be adapted to each specific application using the KS2000 configuration set. Depending on the type, the analog Bus Terminals' registers contain temperature ranges, gain values and linearisation characteristics. With the KS2000, the required parameters can be set on a PC. The Bus Terminals store settings permanently and in a fail-safe manner.
Optionally, the Bus Terminals can also be controlled by the control system. Via function blocks (FBs), the programmable logic controller (PLC) or the Industrial PC (IPC) handles configuration of the complete periphery during the start-up phase. If required, the controller can upload the decentrally created configuration data in order to centrally manage and store this data. Therefore, new adjustments are not necessary in the event of replacement of a Bus Terminal. The controller carries out the desired setting automatically after switching on.
| System data | Ethernet TCP/IP | BK9100 |
|---|---|
| Number of I/O stations | only limited by IP addresses |
| Number of I/O points | depending on controller |
| Data transfer medium | 4 x 2 twisted pair copper cable; category 3 (10 Mbaud), category 5 (100 Mbaud) |
| Distance between stations | 100 m between hub/switch and Bus Coupler or between Bus Coupler and Bus Coupler |
| Data transfer rates | 10/100 Mbaud |
| Topology | line or star wiring |
| Cascading | up to 20 BK9100 or max. line length 2 km |
| Technical data | BK9100 |
|---|---|
| Number of Bus Terminals | 64 |
| Max. number of bytes fieldbus | 512 byte input and 512 byte output |
| Digital peripheral signals | 512 inputs/outputs |
| Analog peripheral signals | 128 inputs/outputs |
| Protocol | TwinCAT ADS, Modbus TCP, Beckhoff real-time Ethernet |
| Configuration possibility | via KS2000 |
| Data transfer rates | 10/100 Mbaud, automatic recognition of the transmission rate |
| Bus interface | 2 x RJ 45 (2-channel switch) |
| Topology | line or star wiring |
| Power supply | 24 V DC (-15 %/+20 %) |
| Input current | 70 mA + (total K-bus current)/4, 500 mA max. |
| Starting current | 2.5 x continous current |
| Recommended fuse | ≤ 10 A |
| Supply current K-bus | 1,750 mA |
| Power contacts | 24 V DC max./10 A max. |
| Electrical isolation | 500 Vrms (power contact/supply voltage/fieldbus) |
| Weight | approx. 170 g |
| Operating/storage temperature | 0…+55 °C/-25…+85 °C |
| Relative humidity | 95 %, no condensation |
| Vibration/shock resistance | conforms to EN 60068-2-6/EN 60068-2-27/29 |
| EMC immunity/emission | conforms to EN 61000-6-2/EN 61000-6-4 |
| Protect. class/installation pos. | IP 20/variable |
| Accessories | |
|---|---|
| KS2000 | configuration software for extended parameterisation |
| FC90xx | PC Fieldbus Cards with PCI interface |
| Ordering information | Description |
|---|---|
| BK9100 | Ethernet TCP/IP Bus Coupler for up to 64 Bus Terminals (with integrated 2-channel switch) |
| BC9100 | Ethernet Bus Terminal Controller for up to 64 Bus Terminals (with integrated 2-channel switch) |