Beckhoff product news

Enormous leap in performance thanks to processor cores in turbo mode - TwinCAT Core Boost for greater computing performance in real time

The addition of the even more powerful C6040-0090 to the ultra-compact C60xx Industrial PC series from Beckhoff is opening up a whole new world of possibilities for users.

The C6043 extends the series of ultra-compact industrial PCs to include a high-performance device with a built-in slot for powerful graphics cards. With the latest Intel® Core™ processors and highly parallelizing NVIDIA graphics processors, the PC becomes the perfect central control unit for ultra-sophisticated applications. These include applications with high demands on 3D graphics or deeply integrated Vision and AI program blocks with minimal cycle times. The Beckhoff TwinCAT 3 control software is capable of mapping this as a fully integrated solution – without any additional software or interfaces. With the additional freely assignable PCIe compact module slot, the C6043 can be flexibly expanded with supplementary functions.

The CX5300 Embedded PCs supplement the CX5200 series with significantly more powerful processors from the Intel Atom® x6 series.

The system modules are connected to the CPU on the left-hand side via a multi-pin connector. Internally they are connected via PCI Express. For the CX20xx family, up to four modules can be connected in any order. One module can be connected toCX52x0, CX53x0 or CX56x0.

The system modules are connected to the CPU on the left-hand side via a multi-pin connector. Internally they are connected via PCI Express. For the CX20xx family, up to four modules can be connected in any order. One module can be connected toCX52x0, CX53x0 or CX56x0.

The CX7031 Embedded PC has an ARM Cortex™-M7 single-core processor with 480 MHz. In the basic configuration, the CX7031 has a slot for a microSD card and an Ethernet interface. As a special feature, the CX7000 series has eight integrated multi-functional inputs as well as four integrated multi-functional outputs. The CX7031 has a PROFIBUS slave interface.

The CX7050 Embedded PC has an ARM Cortex™-M7 single-core processor with 480 MHz. In the basic configuration, the CX7050 has a slot for a microSD card and an Ethernet interface. As a special feature, the CX7000 series has eight integrated multi-functional inputs as well as four integrated multi-functional outputs.

The CX7051 Embedded PC has an ARM Cortex™-M7 single-core processor with 480 MHz. In the basic configuration, the CX7051 has a slot for a microSD card and an Ethernet interface. As a special feature, the CX7000 series has eight integrated multi-functional inputs as well as four integrated multi-functional outputs. The CX7051 has a CANopen responder (slave) interface.

TwinCAT licenses can be managed via license key devices in TwinCAT 3.1.

TwinCAT licenses can be managed via license key devices in TwinCAT 3.1.

The EL2068 digital output terminal connects the binary control signals of the automation device to the actuators at process level with electrical isolation. This EtherCAT Terminal contains eight channels, which display their signal status by means of LEDs. The integrated diagnostics can be evaluated in the controller and are indicated by the LEDs. A diagnostic bit is set for the affected channel if there is an overload. The diagnostics serve to simplify the maintenance of the application. In the EL2068, the outputs are supplied via the 24 V power contact. The power contacts are looped through.

The EL2838 digital output terminal connects the binary control signals of the automation device to the actuators at process level with electrical isolation. The EtherCAT Terminal contains eight channels, which indicate their signal status by means of LEDs. The integrated diagnostics can be evaluated in the controller and are indicated by the LEDs. A diagnostic bit is set for the affected channel if there is an overload. The diagnostics serve to simplify the maintenance of the application. The power contacts are looped through. The outputs of the EL2838 are supplied via the 24 V power contact. The outputs are electrically isolated from the fieldbus side.

The EL2869 digital output terminal connects the binary control signals of the automation device to the actuators at process level with electrical isolation. The EtherCAT Terminal contains sixteen channels, which indicate their signal status by means of LEDs. The integrated diagnostics can be evaluated in the controller and are indicated by the LEDs. A diagnostic bit is set for the affected channel if there is an overload. The diagnostics serve to simplify the maintenance of the application. The power contacts are looped through. The outputs of the EL2869 are supplied via the 24 V power contact. The outputs are electrically isolated from the fieldbus side.

The EL3314-0092 analog input terminal facilitates the direct connection of four thermocouples in a 2-wire configuration. The channels are electrically isolated from each other and from the E-bus, which effectively prevents adverse effects and damage due to cross currents. Various types of thermocouples are supported, and voltage-to-temperature conversions take place within the terminal. The terminal also allows for mV measurements. Wire breaks are signaled by error-LEDs, as well as on the fieldbus. Cold junction compensation is carried out by an internal precise temperature measurement at the connection terminals; however, operation with an external cold junction is also possible.

The EL4374 analog input terminal combines two analog inputs and two analog outputs that can be individually parameterized by the controller/TwinCAT via CoE for current or voltage operation. Depending on the setting, the channels process signals with 1 ksps in the range of -10/0 to +10 V or -20/0/+4 to +20 mA.

The EL5031-0011 is used for the direct connection of an encoder with an EnDat 2.2 interface. The bidirectional interface enables automatic reading of position values, diagnostic data, internal and external temperature values, and the electronic nameplate of the encoder. The EL5031-0011 is characterized by the fact that the position values for finer resolution are processed according to the oversampling principle. An encoder supply of 5 V – or optionally 9 V – is also provided. Extensive functions enable both cost-effective and faster commissioning.

TwinCAT 3.1 offers the option of managing TwinCAT licenses via license key devices. The EL6071 embodies the hardware license key in the modular EtherCAT I/O system. It is equipped with a local data memory for storing TwinCAT 3.1 license files. Communication takes place via EtherCAT.

TwinCAT 3.1 offers the option of managing TwinCAT licenses via license key devices. The EL6072 embodies the hardware license key in the modular EtherCAT I/O system. It is equipped with a local data memory for storing TwinCAT 3.1 license files. Communication takes place via EtherCAT.

The EL6733 PROFIBUS master terminal supports the PROFIBUS protocol with all features and enables the integration of any PROFIBUS devices in the EtherCAT Terminal network. The terminal features the latest PROFIBUS technology thanks to Beckhoff’s PROFIBUS chip, which was developed in-house. This includes a high-precision isochronous mode for axis control and extended diagnostic options. These masters are the only ones that support different polling rates for slaves.

The EL6733-0010 PROFIBUS slave terminal supports the PROFIBUS protocol with all its features and enables the integration of any PROFIBUS devices into the EtherCAT Terminal network. The terminal features the latest PROFIBUS technology thanks to Beckhoff’s PROFIBUS chip, which was developed in-house. This includes a high-precision isochronous mode for axis control and extended diagnostic options. These masters are the only ones that support different polling rates for slaves.

The terminal facilitates the integration of any CANopen devices in the EtherCAT Terminal network and can be used as a master (EL6753) or slave (EL6753-0010). What’s more, general CAN messages can be sent and received without having to deal with CAN frames in the application program. The hardware of the EL6753 supports the CAN FD physics, via the layer 2 implementation both the flexible data rate and/or the extended data field with up to 64 bytes can be used. The terminal offers high-performance CANopen protocol implementation with many features:

The terminal facilitates the integration of any CANopen devices in the EtherCAT Terminal network and can be used as a master (EL6753) or slave (EL6753-0010). What’s more, general CAN messages can be sent and received without having to deal with CAN frames in the application program. The terminal offers high-performance protocol implementation with many features:

The terminal enables integration of any DeviceNet devices into the Ethernet terminal network and can be used as a master (EL6754) or slave (EL6754-0010). The DeviceNet terminal offers powerful protocol implementation with a whole host of features:

The terminal enables integration of any DeviceNet devices into the Ethernet terminal network and can be used as a master (EL6754) or slave (EL6754-0010). The DeviceNet terminal offers powerful protocol implementation with a whole host of features:

The EL6821 allows the connection of up to 64 DALI-/DALI-2 slaves and 63 DALI-2 input devices. The TwinCAT 3 System Manager makes it easy to configure and parameterize DALI devices. Programming is performed exclusively via TwinCAT 3 function blocks. The EL6821 contains an integrated DALI bus power supply that can be switched off. The electrically isolated input voltage must be supplied via the EL9562 power supply terminal.

The EL9501 power supply terminal generates an adjustable output voltage from the 24 V DC input voltage. This makes it suitable for supplying sensors or devices that require less than the 24 V that are usually available. It can also be used like an analog output terminal to simulate slowly varying signals but has far more output power than a 20 mA channel. The operating status is output via LED and process data. The diagnostics include the output current and the output voltage, so it is possible to integrate the terminal into an external control loop – for example, to reduce load effects.

The EL9561 power supply terminal generates an adjustable output voltage from the 24 V DC input voltage. This makes it suitable for supplying sensors or devices that require less than the 24 V that are usually available. It can also be used like an analog output terminal to simulate slowly varying signals but has far more output power than a 20 mA channel. The operating status is output via LED and process data. The diagnostics include the output current and the output voltage, so it is possible to integrate the terminal into an external control loop – for example, to reduce load effects.

The EL9562 power supply terminal generates two electrically isolated output voltages from the 24 V DC input voltage. The output voltages can be tapped at the terminal with a current of 0.2 A. The power contacts are looped through. The power LEDs indicate the operating status of the terminal. An electrical isolation of 500 V exists between the input voltage and the output voltages. The two output voltages are also electrically isolated from each other. By connecting both voltages a symmetrical DC voltage can be generated.

The EL9562-0015 power supply terminal generates two electrically isolated output voltages at 15 V DC from the 24 V DC input voltage. The output voltages can be tapped at the terminal with a current of 0.3 A; they are electrically isolated from each other and from the input voltage. The power contacts are connected through. The power LEDs indicate the operating status of the terminal. An electrical isolation of 500 V exists between the input voltage and the output voltages. The two output voltages are also electrically isolated from each other. Connecting both voltages makes it possible to create a symmetrical DC voltage.

The ELM3102-0130 EtherCAT Terminal in the basic series is a reduced version of the ELM3702-0101 intended for voltage and current measurement. It offers measuring ranges from +60 V...-20 mV and ±20 mA at a rapid sampling rate of 20 kSps per channel. The electrical isolation between channels allows it to detect signals that are at different or fluctuating potentials with high accuracy in complex environments.

The ELM310x EtherCAT Terminals are designed for flexible current measurement ranging from -20 to +20 mA. They offer selectable measuring ranges from -20/0/4 to ±20 mA, as well as current measurement in accordance with NAMUR NE43.

The ELM310x EtherCAT Terminals are designed for flexible current measurement ranging from -20 to +20 mA. They offer selectable measuring ranges from -20/0/4 to ±20 mA, as well as current measurement in accordance with NAMUR NE43.

The ELX6233 allows direct connection of Ethernet-APL-capable field devices from the hazardous areas of zones 0/20 and 1/21. The sensors are supplied in accordance with the SPAA (TS10186) port profile and integrated via PROFINET. The flexible EtherCAT system architecture and ELX portfolio allow Ethernet-APL, HART, and simple digital signals to be integrated into the same terminal segment.

The EJ5101-0090 EtherCAT plug-in module is an interface for the direct connection of incremental encoders with differential signals (RS422) or TTL single ended signals via the signal distribution board. Two additional 24 V digital inputs are available for storing, blocking and setting the counter status. The error message output of an encoder can be connected and evaluated via the status input of the module. The encoder can be supplied with 5 V DC directly from the EtherCAT plug-in module.

The EP3751-0160 EtherCAT Box module features an internal ultra-low-noise 3-axis accelerometer with 20-bit resolution and a selectable measuring range of ±2 g, ±4 g, and ±8 g. The sampling frequency is 4 kHz. The built-in sensor is suitable for applications where low frequencies need to be monitored with the lowest possible noise. Potential applications include building monitoring, bridge monitoring, robotics, and condition monitoring.

The EP3751-0260 EtherCAT Box module features an internal ultra-low-noise 3-axis accelerometer with 20-bit resolution and a selectable measuring range of ±2 g, ±4 g, and ±8 g. The sampling frequency is 4 kHz. The built-in sensor is suitable for applications where low frequencies must be monitored with the lowest possible noise. Possible applications include building monitoring, bridge monitoring, robotics, and condition monitoring.

The EP6080-0000 EtherCAT memory box module offers 128 kBytes of non-volatile memory (NOVRAM). This box module can be used to store and read parameters and recipes. Part of the memory can also be used for cyclic storage of machine data, such as operating hours counters or production counter values. This EtherCAT Box module is notably used in modular machine concepts featuring a central controller, to store module-related data on the machine module.

The EP9214-0024 enables connection of four EtherCAT Box power supply branches. In each 24 V branch the current consumption for the control voltage US and the peripheral voltage UP is monitored, limited, and, if necessary, switched off.

The EP9224-0024 enables connection of four EtherCAT Box power supply branches. In each 24 V branch the current consumption for the control voltage US and the peripheral voltage UP is monitored, limited, and, if necessary, switched off.

The EP9320-0022 EtherCAT Box is the successor of the EP9300-0022. It connects PROFINET RT networks to the EtherCAT Box modules (EPxxxx, ERxxxx and EQxxxx) and converts the telegrams from PROFINET RT to EtherCAT. One station consists of an EP9320-0022 and any number of EtherCAT Box modules. The box is connected to PROFINET RT via a D-coded M12 socket (in/out). With EtherCAT, the PROFINET RT box can use the powerful and ultra-fast I/O system with its large selection of EtherCAT Box modules. The EP9320-0022 supports the PROFINET RT profile and seamlessly fits into PROFINET RT networks.

The EPP1839-0022 EtherCAT P Box module with 16 digital inputs acquires binary control signals from the process level and transmits them to the controller with electrical isolation. The signal status is indicated by means of LEDs, and the signal connection is made via screw-type M12 connectors. Wire break detection can be activated or deactivated for each channel. The signal input filters are individually adjustable. Each M12 socket has an independent 24 V DC / 0.5 A short circuit-proof sensor power supply with the Us for the two connected sensors. This is monitored and any error is reported back to the PLC via diagnostics. Module-related undervoltage detection of the input voltage takes place. Due to the adjustable input filter and the extensive supply and diagnostic logic, the EPP1839-0022 is notably suitable for applications in which high system availability – and thus fast troubleshooting and repair – are required.

The EPP1859-0022 EtherCAT P Box module combines eight digital inputs (four M12 sockets on the left) and eight digital outputs (four M12 sockets on the right) in a single device. The inputs have a filter of 3.0 ms; the outputs are capable of handling load currents of up to 0.5 A, are short circuit-proof, and protected against polarity reversal. The total current of all outputs is limited to 3 A. The signal state is indicated by LEDs. The signal connection is made via screw-type M12 connectors.

The EPP2816-0003 EtherCAT P Box module is intended for processing digital/binary signals. It connects the binary control signals of the automation device to the actuators at process level. The outputs each process an output current of up to 0.5 A. Short-term overload may occur. The outputs are short-circuit proof. An output short circuit is detected and forwarded to the control level. The total current of all outputs is limited to 3 A.

The EPP2839-0022 EtherCAT P Box module is intended for processing digital/binary signals. It connects the binary control signals of the automation device to the actuators at process level. The outputs each process an output current of up to 0.5 A. Short-term overload may occur. The outputs are short-circuit proof. The total current of all outputs is limited to 3 A.

The EPP3356-0022 EtherCAT P Box module allows direct connection of a resistance bridge (strain gauge) or load cell in a 4-wire terminating system. The ratio of the UD bridge voltage to the UREF supply voltage is determined with high precision in the input circuit, and the final load value is calculated as the process value based on the settings in the EPP3356-0022. With automatic self-calibration (which can be deactivated), dynamic filters, distributed clocks support, and a sampling rate of up to 100 µs, the EPP3356-0022 is particularly suitable for fast and precise acquisition of torque or vibration sensors.

The EP6224-0522 IO-Link module enables the connection of up to four IO-Link devices. These can be actuators, sensors, or a combination of both. On the M12 sockets with the Class A ports, a digital input with timestamp is additionally available, which indicates the time of the last edge change with a resolution of 1 ns.

The ERP3504-0022 EtherCAT P Box module was developed for evaluating measuring bridges in full, half, and quarter bridge configuration outside the control cabinet. It also supports the potentiometer, Pt1000 (RTD), and ±10 V measuring ranges. Like the EPP3504-0023, it is derived from the ELM3504 EtherCAT Terminal and also features a sampling rate of 10,000 sps, internal switchable supplementary resistors, and an integrated, parameterizable bridge supply. It even features the same technological features as the ELM3x0x Terminals, meaning all parameters can be set via EtherCAT using the CoE directory.

The CU2508-0022 real-time Ethernet port multiplier allows connection of up to eight Ethernet networks. The CU2508-0022 is connected to the control industrial PC via a gigabit uplink. The PC offers high-performance data transfer to the multiplier, which allocates the data to the relevant 100BASE-TX port based on an analysis of a telegram prefix, and sends the data under timer control with µs precision. Frames received are also assigned a prefix, including timestamp, and transmitted to the PC via the gigabit line. From the point of view of the user, eight 100-Mbit ports with full real-time properties are available that can be used individually.

The PS9711-2410-0000 DC/DC converter is a voltage converter that operates with input voltages between 18 V DC and 35 V DC. It generates an output voltage of 24 V DC.

The PS9731-2410-0000 DC/DC converter is a voltage converter that operates with input voltages between 36 V DC and 60 V DC. It generates an output voltage of 24 V DC with 10 A.

The PS9771-2440-0000 DC/DC converter is a voltage converter that operates with input voltages between 475 V DC and 750 V DC. It generates an output voltage of 24 V DC with 40 A.

The AX8820 universal regenerative unit is used to feed regenerative energy back into the supply mains.

An axis module contains the DC link and the inverter for supplying the motor. Depending on the required number of axes, the axis modules are attached to the power supply module to form the multi-axis servo system. Axis modules with different ratings can be combined in order to enable an optimized design of the individual axes.

The APS4242 XPlanar tile measures 320 mm x 160 mm, making it ideal for the one-way operation of APM43x0 movers (measuring 155 mm wide). The APS4242 can be combined with APS4244 as required. A minimum space requirement for corresponding XPlanar systems is guaranteed.

The APS4244 XPlanar tile measures 320 mm x 320 mm, making it ideal for the two-way operation of APM43x0 movers (measuring 155 mm wide). The APS4244 can be combined with APS4242 as required. A minimum space requirement for corresponding XPlanar systems is guaranteed.

The ATRO system offers a unique, modular, and flexible industrial robot system that is fully integrated into the Beckhoff automation system.

Stepper motors with an integrated stepper motor output stage for low-voltage control cabinet-free machinery concepts.

The synchronous servomotors with integrated water cooling from the AM8300 series are suitable for applications with the highest demands on dynamics, speed and performance.

Integrated OCT feedback system makes using linear motors exceptionally easy

The AL8100s are characterized by a modular coil concept and the extremely high force density that they generate from it for compact drive technology.

The AA3100 are powerful spindle drives for the replacement of pneumatic or hydraulic drives for compact drive technology. Optionally available with holding brake and other spindle pitches.

The integrated AMI8131 servo drive combines servomotor, output stage and fieldbus connection in a space-saving design in the voltage range of < 48 V DC. It is suitable for all motion requirements in the power range up to 400 W. The standstill torque of the motor is 1.20 Nm. The integrated servo drive with flange code F3 (72 mm) and motor length 1 has a shaft diameter b = 14 k6 and a free shaft end of d = 30 mm.

The integrated AMI8132 servo drive combines servomotor, output stage and fieldbus connection in a space-saving design in the voltage range of < 48 V DC. It is suitable for all motion requirements in the power range up to 400 W. The standstill torque of the motor is 2.18 Nm. The integrated servo drive with flange code F3 (72 mm) and motor length 2 has a shaft diameter b = 14 k6 and a free shaft end of d = 30 mm.

The integrated AMI8133 servo drive combines servomotor, output stage and fieldbus connection in a space-saving design in the voltage range of < 48 V DC. It is suitable for all motion requirements in the power range up to 400 W. The standstill torque of the motor is 2.85 Nm. The integrated servo drive with flange code F3 (72 mm) and motor length 3 has a shaft diameter b = 14 k6 and a free shaft end of d = 30 mm.

The AMP8620 module is directly connected to the mains supply, which minimizes the footprint and the cabling effort for the entire machine. It contains all required circuitry components, such as mains filters, rectifiers and charging circuits for the integrated DC link capacitors. Further distribution modules or decentralized AMP8000 Servo Drives can optionally be connected to the power supply module. It has two EtherCAT P outputs, through which either EtherCAT P modules can be supplied or else additional power supply modules can be connected that may be required for system expansion. The safe 24 V power supply unit integrated in the power supply module ensures that the logic power supply does not exceed the permissible level. The DC link capacitors integrated in the power supply module store the regenerative energy of the entire system and then make it available again for acceleration processes. This ensures the best-possible utilization of the energy supplied.

The AMP8620 module is directly connected to the mains supply, which minimizes the footprint and the cabling effort for the entire machine. It contains all required circuitry components, such as mains filters, rectifiers and charging circuits for the integrated DC link capacitors. Further distribution modules or decentralized AMP8000 Servo Drives can optionally be connected to the power supply module. It has two EtherCAT P outputs, through which either EtherCAT P modules can be supplied or else additional power supply modules can be connected that may be required for system expansion. The safe 24 V power supply unit integrated in the power supply module ensures that the logic power supply does not exceed the permissible level. The DC link capacitors integrated in the power supply module store the regenerative energy of the entire system and then make it available again for acceleration processes. This ensures the best-possible utilization of the energy supplied.

The AMP8620 module is directly connected to the mains supply, which minimizes the footprint and the cabling effort for the entire machine. It contains all required circuitry components, such as mains filters, rectifiers and charging circuits for the integrated DC link capacitors. Further distribution modules or decentralized AMP8000 Servo Drives can optionally be connected to the power supply module. It has two EtherCAT P outputs, through which either EtherCAT P modules can be supplied or else additional power supply modules can be connected that may be required for system expansion. The safe 24 V power supply unit integrated in the power supply module ensures that the logic power supply does not exceed the permissible level. The DC link capacitors integrated in the power supply module store the regenerative energy of the entire system and then make it available again for acceleration processes. This ensures the best-possible utilization of the energy supplied.

Via the AMP8805 distribution module, the AMP8000 system can be cascaded using just one short cable in such a way that even complex machines and lines can be implemented in simple topologies. Up to five outputs are available to connect further distributed Servo Drives or distribution modules. Because of their high protection rating, the AMP8805 distribution modules can be directly integrated into the machine layout. This reduces the overall cable lengths and wiring effort considerably, because only a single cable needs to be routed from the control cabinet to the machine. To store energy efficiently, the coupling modules are equipped with capacitors. Additional EtherCAT P Box modules can be installed easily and quickly via the integrated EtherCAT P output in order to integrate further I/Os or data acquisition applications.

More flexibility in automation development through modularity and extensions

Beckhoff has developed TwinCAT Chat for the TwinCAT XAE engineering environment.

Beckhoff presents the latest generation of motion software solutions in TwinCAT MC3.

The TwinCAT 3 Analytics functions have been enhanced.

The Analytics engineering products TE3500 and TE3520 receive additional libraries from the TwinCAT world.

The TwinCAT 3 Simulation Runtime for FMI provides an interface for simulation tools that support the Functional Mockup Interface (FMI). The interface is based on the TwinCAT 3 UserMode Runtime, which can be accessed in sync from the simulation tool. This is exported to an FMU together with an interface description configured in TwinCAT, and can be imported into any simulation tool that supports the FMI interface as a co-simulation. Support is offered for both FMI 2.0 and 3.0. The TwinCAT project that is being executed in the FMU can also be part of the FMU; however, it is also possible to connect to this UM runtime with a TwinCAT engineering system and monitor or modify the code executed in the FMU in TwinCAT.

Autotuning represents the simple commissioning and optimization of servo axes in machines. At the push of a button, the servo drive determines all essential parameters of the application within seconds.

The TwinCAT 3 OPC UA Nodeset Editor is a software for displaying, customizing, and creating the XML-based formal description files of OPC UA information models known as nodesets.

The TF2400 TwinCAT 3 HMI Audit Trail extension enables changes to the HMI operator and system events that have occurred to be securely recorded so that they can be traced chronologically. The entries are stored in a database and can be generated as a PDF report or exported in different formats (JSON, HTML, CSV). Electronic signatures allow a user to be reauthenticated with higher privileges. This product enables applications to be developed according to the provisions of FDA 21 CFR part 11, GAMP and GMP.

The TF2400 TwinCAT 3 HMI Audit Trail extension contains 250 audit trail symbols as standard. If more symbols need to be monitored, optional packages are available with TF24x0 to increase this number. The number at the end of the package name is the number of symbols that are included (e.g. the TF2430 TwinCAT 3 HMI Audit Trail Symbols Pack 1000 has 1000 additional symbols). The total number of audit trail symbols is calculated from the sum of the individual packages.

The TwinCAT 3 Weighing PLC Library makes it possible to integrate a scale for weight measurement into the PC-based machine control system – particularly in conjunction with the I/Os of the ELM35xx and EL3356 EtherCAT Terminals. The focus is primarily on the dynamic weighing process. Signal filtering is particularly demanding here, as the weighing time has a significant influence on the overall processing time of the machine. Rapid signal filtering with the same level of precision produces a faster weight result, which ultimately makes for faster machines.

The TwinCAT 3 Machine Learning Server includes a connection to a local client as standard (local TwinCAT runtime). If (possibly further) TwinCAT runtimes need remote access to a TwinCAT 3 Machine Learning Server, these runtimes must each be equipped with a license for the TF3830 TwinCAT 3 Machine Learning Client.

Using the TwinCAT 3 CNC Axes Pack unlimited, extension is possible up to a total of 128 axes/controlled spindles, of which a maximum of 32 can be path axes and a maximum of 12 can be controlled spindles.

The TwinCAT 3 CNC Milling Base provides a comprehensive package of different cycles for triple-axis milling and drilling. It facilitates programming for these machines by encapsulating the required processes in parameterizable and reusable modules.

The TwinCAT 3 Vision Beckhoff Camera Connector offers the option of integrating Beckhoff cameras directly into the TwinCAT architecture. The cameras are configured in the same development environment as fieldbus components or axes. Triggered from real time, image acquisition and PLC or motion can be run with a high degree of synchronicity.

TwinCAT 3 Vision Code Quality complements the basic package with functions for quality evaluation of various 1D and 2D codes. Evaluation is carried out in accordance with the ISO/IEC 15415 and ISO/IEC 15416 standards.

TwinCAT 3 Vision OCR contains functions for optical character recognition (OCR). The functions identify characters in an image and return the recognized character string.

TwinCAT 3 Vision Machine Learning provides an integrated machine learning (ML) solution for vision-specific use cases. Both the training and the implementation of the machine learning models take place in real time, and they even help machines to learn sophisticated data analyses automatically. This can be used to replace complex, manually created program constructs.

TwinCAT 3 Vision Neural Network provides an integrated machine learning (ML) solution for vision-specific use cases. The implementation of the machine learning models takes place in real time. With the help of these models, complex data analyses can be learned automatically. This means that complex, manually created program constructs can be replaced.

The MB3112-0000-0000 baseplate has 12 combined data and power slots. The first slot is intended for the EtherCAT connection. This slot can only be used by an IPC or coupler module. The further slots can be occupied with any 1-, 2- or 3-row modules. The baseplate has 6 connection points for the potential equalization.

With the digital output module MO2414-0000-1110, pneumatic functions can be integrated into the MX-System. The base module serves as a receptacle for a Festo valve of the VUVG series (not included in delivery). The base module provides the valve supply air and the control signals. The hoses leading to the field level are connected directly to the respective valve. Different variants such as 3/2-, 5/2-, or 5/3-way valves can be combined.

With the digital output module MO2424-0000-1110, pneumatic functions can be integrated into the MX-System. The base module serves as a receptacle for a SMC valve of the JSY3000 series (not included in delivery). The base module provides the valve supply air and the control signals. The hoses leading to the field level are connected directly to the respective valve. Different variants such as 3/2-, 5/2-, or 5/3-way valves can be combined.

The DC link power supply unit generates the DC link voltage for supplying the axis modules and the option modules from the mains voltage. It contains all of the circuit components required for this, such as line filters, rectifiers and charging circuits for the integrated DC link capacitors.

The axis module contains the DC link and the inverter for supplying the motor. Depending on the required number of axes, the axis modules are mounted on the baseplate behind the DC link power supply unit thus forming a multi-axis servo system. Axis modules of different ratings can be combined to enable an optimized design of the individual axes.

The MS1163-2201-3449 module is a 3-phase power supply module with input fuses and red main switch for up to 63 A. A power supply unit with an output current of 18 A DC is already integrated to supply the 24 V DC control voltage. Furthermore, typical energy data such as current, voltage, active power, cos φ and frequency are recorded with this module.

The MS6040-2100-2340 is a 48 V DC power supply with an output current of 40 A. In terms of the input, the module features a wide-range input, active power factor correction (PFC), and inrush current limitation. The output behavior and output power are individually adjustable. In addition, the power supply can feed energy back into the primary side supply.

The MS6140-2202-2345 is a 48 V DC power supply with an output current of 40 A. A B23 hybrid connector on the front of the module facilitates the direct connection of 48 V devices such as an RBxxxx ATRO base module. The hybrid connector supplies the connected device with the 48 V/40 A and simultaneously with EtherCAT.

The MS6240-2205-2345 is a 48 V DC power supply with an output current of 40 A. Two AT2002 XTS motor modules can be supplied with 20 A each via two B23 hybrid connectors on the front of the module. The hybrid connectors supply the connected device with the 48 V / 40 A and simultaneously with EtherCAT. Two separate EtherCAT connections are also available.

The MS6640-2202-2342 is a 48 V DC power supply with an output current of 40 A. Up to 6 compact AMI8100 integrated servo drives can be connected via M12 connectors on the front of the module. The M12 connectors supply the integrated AMI8100 servo drives with the required power. Two EtherCAT ports are available as a communication interface.