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TF3600 | TwinCAT 3 Condition Monitoring

Condition Monitoring with TwinCAT 3

Condition Monitoring with TwinCAT 3

In order to implement Condition Monitoring for machines and plants, the TwinCAT Condition Monitoring library offers a modular construction kit of mathematical algorithms using which measured values can be analysed. The functionality of the library is independent of the physical background of the measured data, however, a focus is on vibration measurement. From the available range of components, users can select software modules to suit specific application requirements and to develop solutions that are scaled to different platforms.

The library's functions primarily cover the areas of signal analysis or signal transformation, statistics and classification. In addition to spectral analysis via FFT or using, for instance, an envelope spectrum, it is possible to calculate key statistical values such as the kurtosis or the crest factor. Combining these algorithms with threshold monitoring is, for instance, ideally suited for bearing monitoring. Moreover, it is possible to implement an evaluation of machine vibrations according to DIN ISO 10816. The license of the TF3680 Filter Library is also included.

Condition Monitoring contains the following algorithms:

  • Signal processing
    • Magnitude and Power Spectrum incl. Windowing
    • FFT of real and complex signals
    • Signal Envelope
    • Envelope Spectrum
    • Power Cepstrum
    • Instantaneous Phase
    • Instantaneous Frequency
    • Analytic Signal
    • Time-based RMS
    • (Time-) Integrated RMS
    • Multi (Frequency) Band RMS
    • Crest Factor
    • Downsampling
    • Sorting Algorithm
  • Statistics
    • Histogram
    • Quantiles
    • Arithmetic Mean
    • Standard Deviation
    • Skewness
    • Excess Kurtosis
  • Classification
    • Discrete Classification
    • Watch Upper Threshold
    • Vibration Assessment (ISO standard)
  • Frame-based buffer handling
    • Source Buffer
    • Sink Buffer
    • Buffer Converting

Product status:

Regular delivery

Product information

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