AL20xx | Linear Servomotors
The 3-phase synchronous Linear Servomotors from the AL2000 range have both a primary and secondary section. The primary section contains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The secondary section contains the steel plate to which the permanent magnets are fixed.
The AL2000 series consists of six different motors, all having exactly the same width of 80 mm (incl. magnetic assembly). This means that all the motors can be operated using the same magnetic plates. There are two different lengths of magnetic plates that can be combined in any desired way. The magnetic plates are fully sealed and therefore have an almost perfectly level and robust surface.
The primary sections are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Primary sections are fitted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be quickly connected to the connector box or the servo drive via plugged connections. This greatly reduces the difficulty of implementing the cabling and makes a significant contribution to avoiding errors.
In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances.
All linear motors of the series AL2xxx have the same magnet pitch (24 mm).
The motor connection is compatible with the other types of the AL2xxx series.
Features
- speeds of 4 m/s or 10 m/s
- accelerations up to 30 g
- peak forces of 200 N to 2000 N
- no mechanical wear
- complete absence of backlash, giving stiff control response
- extremely precise positioning, high repeatability
- direct force, little latching force
- very low thermal resistance, allowing high capacity utilisation
- operation alternatively with or without water cooling possible
- protection from thermal overload through integrated temperature sensors
- operation with the AX2xxx/AX5000 is made extremely simple through default values
- connection to the AX2xxx/AX5000 through pre-assembled cables
Scaleless feedback system for Linear Servomotors
The MES system registers the magnetic field of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm motor revolution and a precision of 1/10 mm.
Connector box
As a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.
Dimensions
| Dimensions | b | la | h |
|---|---|---|---|
| AL2003 | 77 mm | 98 mm | 40 mm |
| AL2006 | 77 mm | 146 mm | 40 mm |
| AL2012 | 77 mm | 244 mm | 40 mm |
| AL2015 | 77 mm | 290 mm | 40 mm |
| AL2024 | 77 mm | 468 mm | 40 mm |
| AL2030 | 77 mm | 562 mm | 40 mm |
| Technical data | AL2003 | AL2006 | AL2012 |
|---|---|---|---|
| Winding type | S | N | S | N | S |
| Motor configuration | 3-phase synchronous Linear Servomotors (400…480 V AC) | ||
| Peak force 3 sec. (FP) | 225 N | 450 N | 1125 N |
| Peak current (IP) | 5 A | 5 A | 10 A | 10 A | 20 A |
| Continuous force with water cooling (Fcw) | 105 N | 210 N | 420 N |
| Continuous force with air cooling (Fca) | 75 N | 150 N | 300 N |
| Continuous current (Ic) | 1.6 A | 1.6 A | 3.3 A | 3.3 A | 6.5 A |
| Continuous power loss (Pc) | 80 W | 155 W | 310 W |
| Force constant (Kf) | 46 N/A | 93 N/A | 46 N/A | 93 N/A | 46 N/A |
| Motor constant (Km) | 185 N²/W | 370 N²/W | 740 N²/W |
| Magnet pitch | 24 mm | ||
| Winding resistance per phase (Rf) | 3.9 Ω | 7.8 Ω | 2 Ω | 3.9 Ω | 1 Ω |
| Winding inductance per phase (Lf) | 30 mH | 60 mH | 15 mH | 30 mH | 7.5 mH |
| Thermal resistance (Rth) | 0.96 °C/W | 0.48 °C/W | 0,24 °C/W |
| Magnetic attraction force (Fa) | 500 N | 900 N | 1700 N |
| Weight of the coil (Mp) | 0.9 kg | 1.5 kg | 2.6 kg |
| Air gap with cover | 0.4 mm | ||
| Temperature sensor | PTC 1 kΩ | ||
| Corresponding Servo Drive | AX2003 AX5x03 |
AX2003 | AX2006 AX5x03 | AX5x06 |
AX2006 | AX2010 AX5x06 | AX5112 |
| Technical data | AL2015 | AL2024 | AL2030 |
|---|---|---|---|
| Winding type | N | S | ||
| Motor configuration | 3-phase synchronous Linear Servomotors (400…480 V AC) | ||
| Peak force 3 sec. (FP) | 1125 N | 1800 N | 2250 N |
| Peak current (IP) | 10 A | 25 A | 20 A | 40 A | 20 A | 50 A |
| Continuous force with water cooling (Fcw) | 525 N | 840 N | 1050 N |
| Continuous force with air cooling (Fca) | 375 N | 600 N | 750 N |
| Continuous current (Ic) | 3.3 A | 8.2 A | 6.5 A | 13 A | 6.7 A | 16.3 A |
| Continuous power loss (Pc) | 370 W | 620 W | 740 W |
| Force constant (Kf) | 112 N/A | 46 N/A | 93 N/A | 46 N/A | 112 N/A | 46 N/A |
| Motor constant (Km) | 970 N²/W | 1480 N²/W | 1940 N²/W |
| Magnet pitch | 24 mm | ||
| Winding resistance per phase (Rf) | 4.3 Ω | 0.75 Ω | 1.9 Ω | 0.48 Ω | 2.2 Ω | 0.37 Ω |
| Winding inductance per phase (Lf) | 35 mH | 6.5 mH | 15 mH | 3.7 mH | 17.5 mH | 3.2 mH |
| Thermal resistance (Rth) | 0.20 °C/W | 0.12 °C/W | 0.10 °C/W |
| Magnetic attraction force (Fa) | 2000 N | 3400 N | 4000 N |
| Weight of the coil (Mp) | 3.2 kg | 5.1 kg | 6.3 kg |
| Air gap with cover | 0.4 mm | ||
| Temperature sensor | PTC 1 kΩ | ||
| Corresponding Servo Drive | AX2006 | AX2020 AX5x06 | AX5112 |
AX2010 | AX2020 AX5112 | AX5118 |
AX2010 | AX2040 AX5112 | AX5125 |
| Ordering information | AL20xx-000x-000y primary section |
|---|---|
| AL2003-0001-000y | Linear Servomotor, 400…480 V, FP= 225 N, FC= 75 N |
| AL2006-000x-000y | Linear Servomotor, 400…480 V, FP = 450 N, FC=150 N |
| AL2012-000x-000y | Linear Servomotor, 400…480 V, FP= 900 N, FC=300 N |
| AL2015-000x-000y | Linear Servomotor, 400…480 V, FP=1125 N, FC=375 N |
| AL2024-000x-000y | Linear Servomotor, 400…480 V, FP=1800 N, FC=600 N |
| AL2030-000x-000y | Linear Servomotor, 400…480 V, FP=2250 N, FC=750 N |
Option x=0: N type, max. 4 m/s, x=1: S type, max. 10 m/s
Option y=0: without connector plug, y=1: with connector plugs (motor and temperature)
| Ordering information | AL21xx-0000 secondary section |
|---|---|
| AL2110-0000 | magnetic assembly (lb=192 mm, weight 3.8 kg/m) |
| AL2120-0000 | magnetic assembly (lb=288 mm, weight 3.8 kg/m) |
| Ordering information | AL2200-000z feedback system |
|---|---|
| AL2200-000z | magnetic encoder system for AL2xxx series Linear Servomotors (MES) |
Option z = 0: without connector plug, z = 1: with connector plug
| Ordering information | AL2250-0000 connector box |
|---|---|
| AL2250-0000 | connector box for motor, encoder and thermal protection cable |