







The RS232 input/output modules in the Fieldbus Box series use a simple, open serial communication protocol based on a master/slave architecture. It is quick and easy to implement for any serial interface, since only a few functions are required. Because of the low transmission rate, which has a maximum of 38.4 kbaud, this network is best employed in circumstances where low demands are placed on response time.
KS8000
The KS8000 communication library for Windows 2000/XP is available for communication with the Fieldbus Box modules. The library offers functions with which it is possible to establish a simple connection from PC applications via the serial PC interface to the Fieldbus Box modules. The OCX interface can be utilised within any programming language that works with the specifications of the Component Object Model (COM) from Microsoft (e.g. Visual Basic, Visual C, Delphi, Java, etc.). The KS8000 library also has a DLL interface for any other C/C++ programs. KS8000 LV also makes an interface available for the graphical programming system LabVIEW from National Instruments.
Multiplexer function
As an additional operating mode, autonomous master/slave communication can be established between two serial Fieldbus Box modules. The input data from one device are copied directly to the outputs of the other, without the aid of an additional master – and vice versa. This kind of communication does not require any extensive configuration – it is only necessary for the node addresses to be appropriately selected.
Configuration
The node address is set in the range from 1 to 69 using two decimally coded rotary switches. The transmission rate is set to 38,400 baud by default. Like the other system parameters, it can be altered if required using the KS2000 software tool through the serial configuration interface of the Fieldbus Box.
Diagnostics
A status byte is transmitted with each telegram, providing information about the node and communication states. The status of the network connection, the device status, the status of the inputs and outputs and of the power supply are displayed by LEDs.
Compact Box
Compact Box modules with serial interfaces are available for all relevant industrial signals. In addition to digital and analog input and output modules including thermocouple and RTD inputs, there are also incremental encoder interfaces available for displacement and angle measurement in addition to serial interfaces to solve a large number of communication tasks.
Coupler Box
The serial Coupler Box gathers the I/O data from the Extension Box modules over the interference-free IP-Link fibre optic cable. It detects the connected modules and automatically allocates the input and output data to the process image. Both data consistency and a clear separation of input and output data are ensured. The Coupler Box has four digital inputs and four digital outputs. Other kinds of signals are available in the Extension Box.
PLC Box
The PLC Box is an intelligent RS232 coupler that can perform non-central decentralised processing of I/O data and execute control tasks. It has four digital inputs and four digital outputs. Up to 120 further Extension Box modules can be connected via IP-Link. The I/O data can be made available either to the local PLC program or to the supervising controller. The PLC Box is programmed using TwinCAT through the configuration interface.
| System data | RS232 | IPxxxx-B810, IL230x-B810, IL230x-C810 | |
|---|---|---|
| Number of I/O stations | 1 (peer-to-peer connection) | |
| Number of I/O points | depending on controller | |
| Data transfer medium | shielded copper cable, 2 x 0.25 mm² | |
| Cable length | 15 m | |
| Data transfer rates | 9.6 kbaud, 19.2 kbaud, 38.4 kbaud (default) | |
| Software tool | KS8000: provides ActiveX control, DLL and LabView interfaces for Windows NT/2000/XP | |
| Technical data | IPxxxx-B810 | IL230x-B810 | IL230x-C810 |
|---|---|---|
| Extension modules | – | max. 120 with max. 512 byte input and 512 byte output data |
| Digital peripheral signals | according to I/O type | max. 960 inputs and 960 outputs |
| Analog peripheral signals | according to I/O type | max. 252 inputs and 252 outputs |
| Protocol | open, documented protocol | |
| Configuration possibility | via KS2000 | |
| Bus interface | 1 x M12 socket, 5-pin, reverse-keyed | |
| Power supply | control voltage: 24 V DC (-15 %/+20 %); load voltage: according to I/O type | |
| Power supply connection | feed: 1 x M8 male socket, 4-pin; downstream connection: 1 x M8 female socket, 4-pin | |
| Box supply current | 45 mA + current consumption of sensors, max. 0.5 A | |
| Auxiliary power current | according to I/O type | |
| Electrical isolation | control voltage/fieldbus: yes, control voltage/inputs or outputs: according to I/O type | |
| Weight | approx. 210 g | |
| Operating/storage temperature | 0…+55 °C/-25…+85 °C | |
| Vibration/shock resistance | conforms to EN 60068-2-6/EN 60068-2-27/29 | |
| EMC immunity/emission | conforms to EN 61000-6-2/EN 61000-6-4 | |
| Protect. class/installation pos. | IP 65/66/67 (conforms to EN 60529)/variable | |
| Accessories | |
|---|---|
| KS2000 | configuration software for extended parameterisation |
| KS8000 | Active-X control, DLL and LabView interface |
| TwinCAT PLC | programming system conforms to IEC 61131-3 |
| Cordsets | cordsets and connectors |
The Compact Box modules for RS232 offer a wide range of I/O functionalities. All relevant industrial signals are supported. The digital inputs and outputs can be connected either with snap type 8 mm diameter plugs, screw type M8 or M12 connectors. For analog signals the M12 version is used.
| IPxxxx-B810 | Compact Box for RS232 systems | Plug |
|---|---|---|
| Digital input | ||
| IP1000-B810 | Compact Box, 8 digital inputs 24 V DC, 3.0 ms filter | 8 mm |
| IP1001-B810 | Compact Box, 8 digital inputs 24 V DC, 3.0 ms filter | M8 |
| IP1002-B810 | Compact Box, 8 digital inputs 24 V DC, 3.0 ms filter | M12 |
| IP1010-B810 | Compact Box, 8 digital inputs 24 V DC, 0.2 ms filter | 8 mm |
| IP1011-B810 | Compact Box, 8 digital inputs 24 V DC, 0.2 ms filter | M8 |
| IP1012-B810 | Compact Box, 8 digital inputs 24 V DC, 0.2 ms filter | M12 |
| IP1502-B810 | Compact Box, up/down counter, 24 V DC, 100 kHz | M12 |
| Digital output | ||
| IP2000-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 0.5 A | 8 mm |
| IP2001-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 0.5 A | M8 |
| IP2002-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 0.5 A | M12 |
| IP2020-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | 8 mm |
| IP2021-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | M8 |
| IP2022-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | M12 |
| IP2040-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 2 A (∑ 12 A) | 8 mm |
| IP2041-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 2 A (∑ 12 A) | M8 |
| IP2042-B810 | Compact Box, 8 digital outputs 24 V DC, IMAX = 2 A (∑ 12 A) | M12 |
| IP2512-B810 | Compact Box, 2 digital pulse width outputs 24 V DC, IMAX = 2.5 A | M12 |
| Digital combi | ||
| IP2300-B810 | Compact Box, 4 digital inputs 24 V DC, 3 ms filter, 4 digital outputs 24 V DC, IMAX = 0.5 A | 8 mm |
| IP2301-B810 | Compact Box, 4 digital inputs 24 V DC, 3 ms filter, 4 digital outputs 24 V DC, IMAX = 0.5 A | M8 |
| IP2302-B810 | Compact Box, 4 digital inputs 24 V DC, 3 ms filter, 4 digital outputs 24 V DC, IMAX = 0.5 A | M12 |
| IP2310-B810 | Compact Box, 4 digital inputs 24 V DC, 0.2 ms filter, 4 digital outputs 24 V DC, IMAX = 0.5 A | 8 mm |
| IP2311-B810 | Compact Box, 4 digital inputs 24 V DC, 0.2 ms filter, 4 digital outputs 24 V DC, IMAX = 0.5 A | M8 |
| IP2312-B810 | Compact Box, 4 digital inputs 24 V DC, 0.2 ms filter, 4 digital outputs 24 V DC, IMAX = 0.5 A | M12 |
| IP2320-B810 | Compact Box, 4 digital inputs 24 V DC, 3 ms filter, 4 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | 8 mm |
| IP2321-B810 | Compact Box, 4 digital inputs 24 V DC, 3 ms filter, 4 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | M8 |
| IP2322-B810 | Compact Box, 4 digital inputs 24 V DC, 3 ms filter, 4 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | M12 |
| IP2330-B810 | Compact Box, 4 digital inputs 24 V DC, 0.2 ms filter, 4 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | 8 mm |
| IP2331-B810 | Compact Box, 4 digital inputs 24 V DC, 0.2 ms filter, 4 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | M8 |
| IP2332-B810 | Compact Box, 4 digital inputs 24 V DC, 0.2 ms filter, 4 digital outputs 24 V DC, IMAX = 2 A (∑ 4 A) | M12 |
| IP2400-B810 | Compact Box, 16 digital combination inputs/outputs 24 V DC, 3 ms filter, IMAX = 0.5 A | 8 mm |
| IP2401-B810 | Compact Box, 16 digital combination inputs/outputs 24 V DC, 3 ms filter, IMAX = 0.5 A | M8 |
| Analog input | ||
| IP3102-B810 | Compact Box, 4 differential analog inputs ±10 V, 16 bit | M12 |
| IP3112-B810 | Compact Box, 4 differential analog inputs 0/4…20 mA, 16 bit | M12 |
| IP3202-B810 | Compact Box, 4 analog inputs for resistance thermometer (RTD), PT100…1000, Ni100, 16 bit | M12 |
| IP3312-B810 | Compact Box, 4 analog inputs for thermocouple, types J, K, L, B, E, N, R, S, T, U, 16 bit | M12 |
| Analog output | ||
| IP4112-B810 | Compact Box, 4 analog outputs 0/4…20 mA, 16 bit | M12 |
| IP4132-B810 | Compact Box, 4 analog outputs ±10 V, 16 bit | M12 |
| Special functions | ||
| IP5009-B810 | Compact Box, 1 SSI sensor interface | M23 |
| IP5109-B810 | Compact Box, 1 incremental encoder interface with complementary inputs, 1 MHz | M23 |
| IP5209-B810 | Compact Box, 1 SinCos encoder interface | M23 |
| IP6002-B810 | Compact Box, 1 serial interface RS232C | M12 |
| IP6012-B810 | Compact Box, 1 serial interface, 0…20 mA (TTY) | M12 |
| IP6022-B810 | Compact Box, 1 serial interface, RS422, RS485 | M12 |
The Coupler Box for RS232 has four digital inputs and four digital outputs, optionally with snap type 8 mm diameter connectors, screw type M8 or M12 connectors. Up to 120 Extension Box modules can be connected via the IP-Link communication facility.
| IL230x-B810 | Coupler Box for RS232 systems | Plug |
|---|---|---|
| Digital combi | ||
| IL2300-B810 | Coupler Box, 4 digital inputs 24 V, 3 ms filter, 4 digital outputs 24 V, 0.5 A | 8 mm |
| IL2301-B810 | Coupler Box, 4 digital inputs 24 V, 3 ms filter, 4 digital outputs 24 V, 0.5 A | M8 |
| IL2302-B810 | Coupler Box, 4 digital inputs 24 V, 3 ms filter, 4 digital outputs 24 V, 0.5 A | M12 |
The PLC Box for RS232, programmable in accordance with IEC 61131-3, has four digital inputs and four digital outputs, optionally with snap type 8 mm diameter connectors, screw type M8 or screw type M12 connectors. Up to 120 Extension Box modules can be connected via the IP-Link communication facility.
| IL230x-C810 | PLC Box with controller IEC 61131-3 for RS232 systems | Plug |
|---|---|---|
| Digital combi | ||
| IL2300-C810 | PLC Box, 4 digital inputs 24 V, 3 ms filter, 4 digital outputs 24 V, 0.5 A | 8 mm |
| IL2301-C810 | PLC Box, 4 digital inputs 24 V, 3 ms filter, 4 digital outputs 24 V, 0.5 A | M8 |
| IL2302-C810 | PLC Box, 4 digital inputs 24 V, 3 ms filter, 4 digital outputs 24 V, 0.5 A | M12 |
